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Lean Boot Camp: Training a Lean Champion

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Course Title: Lean Boot Camp: Training a Lean Champion
Program ID: MFG 2005P Subject: Lean & Process Improvement

Sections

Registration DeadlineSection DatesFormat & LocationCEUsFeeStatus
Aug 21, 2012 (Tue)Aug 21, 2012 (Tue) - Aug 24, 2012 (Fri)Atlanta (Georgia Tech Global Learning Center) (this is an onsite course)2.7$1,245OPEN

Meeting Times
On the first day, check in at least 30 minutes before the class start time.

  • Tuesday, August 21, 2012 (8:30 AM-5:00 PM)
  • Wednesday, August 22, 2012 (8:00 AM-5:15 PM)
  • Thursday, August 23, 2012 (8:00 AM-5:15 PM)
  • Friday, August 24, 2012 (8:00 AM-12:00 PM)

Alternate Rates

$1121 -- Two or more from the same company that register together

CRN

12317/220413155
Nov 06, 2012 (Tue)Nov 06, 2012 (Tue) - Nov 09, 2012 (Fri)Atlanta (Georgia Tech Global Learning Center) (this is an onsite course)2.7$1,245OPEN

Meeting Times
On the first day, check in at least 30 minutes before the class start time.

  • Tuesday, November 6, 2012 (8:30 AM-5:00 PM)
  • Wednesday, November 7, 2012 (8:00 AM-5:15 PM)
  • Thursday, November 8, 2012 (8:00 AM-5:15 PM)
  • Friday, November 9, 2012 (8:00 AM-12:00 PM)

Alternate Rates

$1121 -- Two or more from the same company that register together

CRN

12322/220413154
Mar 19, 2013 (Tue)Mar 19, 2013 (Tue) - Mar 22, 2013 (Fri)Atlanta (Georgia Tech Global Learning Center) (this is an onsite course)2.7$1,245OPEN

Meeting Times
On the first day, check in at least 30 minutes before the class start time.

  • Tuesday, March 19, 2013 (8:30 AM-5:00 PM)
  • Wednesday, March 20, 2013 (8:00 AM-5:15 PM)
  • Thursday, March 21, 2013 (8:00 AM-5:15 PM)
  • Friday, March 22, 2013 (8:00 AM-12:00 PM)

Alternate Rates

$1121 -- Two or more from the same company that register together

CRN

13004/220413319
Aug 20, 2013 (Tue)Aug 20, 2013 (Tue) - Aug 23, 2013 (Fri)Atlanta (Georgia Tech Global Learning Center) (this is an onsite course)2.7$1,245OPEN

Meeting Times
On the first day, check in at least 30 minutes before the class start time.

  • Tuesday, August 20, 2013 (8:30 AM-5:00 PM)
  • Wednesday, August 21, 2013 (8:00 AM-5:15 PM)
  • Thursday, August 22, 2013 (8:00 AM-5:15 PM)
  • Friday, August 23, 2013 (8:00 AM-12:00 PM)

Alternate Rates

$1121 -- Two or more from the same company that register together

CRN

13005/220414055
Nov 05, 2013 (Tue)Nov 05, 2013 (Tue) - Nov 08, 2013 (Fri)Atlanta (Georgia Tech Global Learning Center) (this is an onsite course)2.7$1,245OPEN

Meeting Times
On the first day, check in at least 30 minutes before the class start time.

  • Tuesday, November 5, 2013 (8:30 AM-5:00 PM)
  • Wednesday, November 6, 2013 (8:00 AM-5:15 PM)
  • Thursday, November 7, 2013 (8:00 AM-5:15 PM)
  • Friday, November 8, 2013 (8:00 AM-12:00 PM)

Alternate Rates

$1121 -- Two or more from the same company that register together

CRN

13006/220414056

Course Description

Discover how lean impacts profit, lead-time, inventory, quality, and customer service. Understand and develop a strategy for successfully applying lean enterprise principles. Learn the most common lean tools and techniques (VSM, 5S, Set-up Reduction, TPM, etc.) through our interactive simulations and how to apply them using rapid process improvement (Kaizen) events.

How You Will Benefit

  • Recognize the value of lean techniques
  • Map both current and future value streams within the organization
  • Identify appropriate techniques for improvement
  • Develop lean strategy for company
  • Plan application of specific lean techniques

Course Administrator

Tim Israel

Instructors

Course Agenda

Begin Time Topic / Exercise Duration
DAY ONE
8:30 AM Introduction, objectives, agenda 30 minutes
9:00 AM Lean background - evolution 20 minutes
9:20 AM Introduction to Buzz Electronics 30 minutes
9:50 AM Buzz Electronics Round 1, short break, review results 60 minutes
10:50 AM Lean background - waste and value 20 minutes
11:10 AM What is value stream? Lecture and begin exercise 60 minutes
12:10 PM Lunch 45 minutes
12:55 PM What is a value stream? Finish Exercise 60 minutes
1:55 PM 5S introduction 20 minutes
2:15 PM 5S workplace scan lecture 25 minutes
2:40 PM Break 15 minutes
2:55 PM 5S round 1 exercise 50 minutes
3:45 PM 5S sort, set-in order, & shine lecture 50 minutes
4:35 PM Wrap-up 30 minutes
5:05 PM Adjourn
DAY TWO
8:00 AM Review 10 minutes
8:10 AM 5S set-in order video 20 minutes
8:30 AM 5S simplify, straighten & scrub exercises 30 minutes
9:00 AM Break 15 minutes
9:15 AM 5S standardize lecture 20 minutes
9:35 AM 5S round 2 exercise 20 minutes
9:55 AM Sustain lecture and exercise 20 minutes
10:15 AM Break 15 minutes
10:30 AM Layout, POUS 20 minutes
10:50 AM Set-up time reduction lecture 60 minutes
11:50 AM Lunch 45 minutes
12:35 PM Set-up time reduction exercise 60 minutes
1:35 PM Batch Size, Takt lectrure 20 minutes
1:55 PM VSM Brainstorm improvements, Develop Future State 60 minutes
2:55 PM Buzz Electronics Round 2 50 minutes
3:45 PM Break 15 minutes
4:00 PM Visual, Q@Source/Pokayoke, STD Work, Mgmt Practices, TPM lecture 60 minutes
5:00 PM Wrap-up 15 minutes
5:15 PM Adjourn
DAY THREE
8:00 AM Pull Systems/Kanban - Push versus Pull 30 minutes
8:30 AM Exercise - Tube Simulation - Push System 30 minutes
9:00 AM Pull System/Kanban description lecture 60 minutes
10:00 AM Break 15 minutes
10:15 AM Exercise - tube simulation - pull system/kanban 45 minutes
11:00 AM Pull system/kanban wrap-up 30 minutes
11:30 AM Buzz Electronics improvement ideas & implementation 40 minutes
12:10 PM Lunch 45 minutes
12:55 PM Buzz Electronics round 3 60 minutes
1:55 PM Lean Summary and review 45 minutes
2:40 PM Break 15 minutes
2:55 PM Jeopardy 90 minutes
4:25 PM Wrap-up 35 minutes
5:00 PM Adjourn
DAY FOUR
8:00 AM Lean Leadership 60 minutes
9:00 AM How to Run Successful Kaizen Events 60 minutes
10:00 AM Break 15 minutes
10:15 AM How to Run Successful Kaizen Events (continued) 90 minutes
11:45 AM Wrap-up 15 minutes
12:00 PM Adjourn