Professional Education Course

Jump-Starting your Lean Effort: An Overview and Live Simulation of Lean Manufacturing

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Course Title: Jump-Starting your Lean Effort: An Overview and Live Simulation of Lean Manufacturing
Program ID: MFG 2002P Subject: Lean & Process Improvement

Sections

Registration DeadlineSection DatesFormat & LocationCEUsFeeStatus
Jun 19, 2012 (Tue)Jun 19, 2012 (Tue) - Jun 20, 2012 (Wed)Atlanta (Georgia Tech Global Learning Center) (this is an onsite course)1.1$495OPEN

Meeting Times
On the first day, check in at least 30 minutes before the class start time.

  • Tuesday, June 19, 2012 (8:00 AM-5:00 PM)
  • Wednesday, June 20, 2012 (8:00 AM-12:00 PM)

Alternate Rates

$446 -- Two or more from the same company that register together

CRN

12316/220413145
Jun 05, 2013 (Wed)Jun 05, 2013 (Wed) - Jun 06, 2013 (Thu)Atlanta (Georgia Tech Global Learning Center) (this is an onsite course)1.1$495OPEN

Meeting Times
On the first day, check in at least 30 minutes before the class start time.

  • Wednesday, June 5, 2013 (8:00 AM-5:00 PM)
  • Thursday, June 6, 2013 (8:00 AM-12:00 PM)

Alternate Rates

$446 -- Two or more from the same company that register together

CRN

13003/220414054

Course Description

As the world grows smaller, competition increases. Gain a competitive edge by transforming your business into a lean enterprise. Eliminate overproduction from traditional scheduling systems and produce on customer demand. Utilize Value Stream Mapping as a tool to guide implementation efforts.

How You Will Benefit

  • Experience the impact of lean practices on a production process
  • Use lean techniques to eliminate waste
  • Use Value Stream Mapping to see the waste in your system and identify opportunities for improvement
  • Understand how to increase throughput, reduce waste, increase profitability, and reduce lead times to make your firm more competitive

What Is Covered

  • Identifying and reducing waste
  • Recognizing value-added vs. non-value-added
  • Using Basic Lean Techniques (5S, Layout/Flow, Point-of-Use Storage, Set-up Time Reduction, Batch Size Reduction)
  • Using Advanced Lean Techniques (Visual Controls, Quality at the Source, Standardized Work, Workforce/Management Practices, Pull Systems, Total Productive Maintenance)
  • Using Value Stream Mapping (VSM) to make decisions
  • How do all the Lean tools fit together into the House of Lean

Course Administrator

Tim Israel

Course Agenda

 

 

 

Time Topic / Exercise
DAY ONE
8:00 - 8:30 AM Registration
8:30 - 9:00 AM Introduction
9:00 - 9:20 AM Orientation to Buzz Electronics
9:20 - 10:00 AM Production Round #1 and Debrief
10:00 - 10:15 AM Break
10:15 - 10:20 AM Results
10:20 - 11:20 AM Value Stream Mapping
11:20 - 12:00 PM Do Current State Map
12:00 - 1:00 PM Lunch
1:00 - 1:30 PM Finish Current State Map and discuss
1:30 - 1:50 PM Lean Background
1:50 - 3:00 PM Lean Manufacturing Tools 1-6
3:00 - 3:35 PM Production Round #2 and Debrief
3:35 - 3:45 PM Break
3:45 - 4:00 PM Results
4:00 - 5:00 PM Lean Manufacturing Tools 7-12
5:00 PM Adjourn
DAY TWO
8:00 - 9:00 AM Continue with Lean Tools 7-12
9:00 - 10:20 AM Future State VSM discussion and development
10:20 - 10:30 AM Break
10:30 - 11:05 AM Production Round #3 and Debrief
11:05 - 11:20 AM Results
11:20 - 11:40 AM How to Implement Lean
11:40 - 12:00 PM Questions and Answers/Evaluations
12:00 PM Adjourn